Down Bedding Products Customized Manufacturer

Feathers & Down

Home / Feathers & Down
  • Introduction to Feather and Down
  • Highest Standards-certifications
  • The Top-quality Down
  • Production Process

Gaga Down with Absolute Right to Speak

A unique high-quality growing environment
More than half a century of production and processing experience
Have an international leading position in production equipment, technology, technology and capacity
Has 80% market share in the international market

Wilford Lieber, President, International Down and Feather Testing Laboratory (IDFL)

Best Quality Down in China

In August 2017, the China Badminton Association entrusted the International Down and Feather Testing Laboratory (IDFL) and the Guangzhou Fiber Products Testing Institute (GTT), two authoritative testing laboratories in down testing, to test down and feathers from China, France, Hungary and Poland. 13 down samples were tested, and the results showed that among the 13 samples, the highest quality grey duck down from Wuchuan, China, with a bulkiness of 22.1cm

Definition of Down and Feather

Down

Down is the light fluffy coating found beneath the feathers of duck and geese. Down is a three-dimensional cluster with dozens of soft fine filaments radiating from its centre. Down clusters expand or loft to fill space and trap tiny pockets of air within their filaments to create thousands of insulating pockets. The more down cluster a comforter contains, the higher it can loft generating more warmth.

FEATHERS

Feathers are the rigid plumage found on the outside of ducks and geese. They have a flat appearance and are two dimensional in structure. The main purpose of feathers in bedding is to provide bulk and support.

Gaga Benefits of Down Bedding

  • Environmentally friendly as its biodegradable, renewable source and a good alternative to oil-based synthetic materials.
  • Conserves body heat, light and insulating,is the best warm-keeping material in natural materials .
  • Breathable down clusters circulate air and do not trap perspiration or moisture.
  • Stays fresh and smelling clean with just a vigorous shake and the occasional airing requiring minimal maintenance
  • Flammability is poor,and doesn't burn below 100 ℃,so it is easy to pass the flammability tests
  • Properly cared for, a down and feather comforter will last for years

Gaga Highest Standards-certifications

IDFL Down Standard Certification:

It is the world's leading down inspection agency. Provides customer testing, product certification and supply chain audits for the down and textile industries around the world.

RDS Humane and Responsible Down Standard Certified Enterprise:

Starting with the humanitarian protection of animals, keeping animals free from cruelty and humane treatment down the supply chain, this is done by providing the best tools and best methods in the industry to ensure feathers come from animals that needlessly harm animals. body.

DOWNPASS Global Designated Down Enterprise Promotion:

Downpass is one of the most authoritative certifications in the down industry and they all adhere to high standards of down and feather supply chain traceability, animal welfare and quality requirements that apply to all feathers and down, as well as bedding, apparel and outdoor gear of down and feather fillings. The well-known down brand "SIANDA" in China is DOWNPASS's designated global down promotion enterprise.

GRS Global Recycling Standard Certification:

GRS certification must meet the requirements of traceability, environmental protection (Environmental), social responsibility (Social), recycling label (Label) and general principles (General). To apply for GRS certification, from the purchaser to the manufacturer, all must hold the GRS standard. The proportion of recycled content in its products must be greater than 20%; if the product is planned to carry the GRS logo, the proportion of recycled content must be greater than 50%.

OEKO-TEX European first-class safety certification enterprise:

It is an authoritative ecological textile standard recognized by the global textile industry. Its testing standards mainly refer to the latest laws, regulations and standard requirements in the textile field of different countries and organizations, from the input end to the production process to the end product. The entire supply chain has Corresponding certification, by adding new substances under investigation and strictly controlling the limit value, the residues of harmful substances in textiles are regulated.

BSCI Business Social Standard Certification:

BSCl is a social responsibility audit conducted by an organization that advocates the business community to comply with social responsibility on the global suppliers of BSCl organization members. Auditors will conduct audits from three aspects: program documents, production workshop site and employee interviews. The main concerns are compliance with the law, freedom of association and collective bargaining rights, prohibition of discrimination, compensation, working hours, workplace safety, prohibition of child labor, prohibition of forced labor, environment and safety.

Gaga-the Top-quality Down,not Live Plucking

Breeding

We are in the south and have an excellent breeding base

Duck breeding is usually divided into free-range and captive breeding. The south is rich in water resources, and ducks are mostly free-range in rivers and lakes. There are many inland areas in the north, mainly in dryland captivity. The difference in breeding methods between the south and the north leads to the difference in the smell of down. Free-range geese and ducks that respect the natural life laws of animals, freely forage, swim, and bask in the sun have large feathers, light odor, and high fluffiness.

Ducks raised in rivers are mostly raised for more than 60 days. Adequate raising time makes the ducks have a high maturity, and the down has large tufts and high fluffiness. In the south, you will often see flocks of large white ducks swimming in the rivers.
Ducks raised in captivity in dry land are slaughtered for less than 40 days and their feathers are not yet plump, so their feathers are creamy yellow in color, with more heterochromatic hairs and poorer fluffiness. Due to the long time on dry land, the feathers are stained with more impurities and the smell is strong.

Slaughter

We strictly prevent live plucking, protect animals and protect the ecological environment!

"Live plucking" originated from the ancient custom of assisting goose molting in Eastern European countries during the shedding period, and only exists in very individual goose populations. Since it was introduced into my country in the last century, "live plucking" has not been generally adopted by the majority of goose farmers because it is contrary to animal welfare protection and high production costs.

Since 2009, with the attention and supervision of animal protection organizations and the call of the China Down Industry Association to "reject live poultry products" in the industry, the behavior of "live plucking" has been difficult to gain a foothold in China's down industry. land. Due to the continuous increase in labor costs and the increase in the mortality rate of geese caused by live plucking, no one is willing to do live plucking business anymore.

Processing

We have a professional down processing production base and experience

The main reason for high-quality down is the processing technology after the down is collected. It must be subjected to strict washing treatment. The raw materials of down are washed with detergents and disinfectants in clean water at a certain temperature, repeatedly cleaned, rinsed, dehydrated, and then dried and disinfected by high-temperature steam at 120 ° C for more than 30 minutes. The raw materials can be removed. The ash, feces, blood and oil stains attached to it can achieve the purpose of disinfection and sterilization to remove peculiar smell.

However, if the manufacturer simplifies the washing process in pursuit of low cost, shortens the washing time, does not use clean water sources, uses inferior detergents and disinfectants, or does not control the process parameters in place, and the equipment is not strictly cleaned and disinfected according to regulations, Wet warehouses and poor ventilation conditions will affect the effect of disinfection and sterilization to remove odors, resulting in a strong down smell.

The Strict Production Process

Each Process Ensures the Quality of Down Processing

  • One-time dust removal by the high compartment wool separator (using the principle of gravity, the raw fleece is first separated and dedusted by the high compartment wool separator as high as 26 meters);
  • Before starting the down processing and washing, the down raw materials are dedusted twice, and then the down is automatically transported to the washing machine through the pipeline. The technical master strictly follows the process requirements and uses environmentally friendly imported detergents for up to 15 times. washing and rinsing;
  • After washing, the down quilt is transported to a high-speed centrifuge for dehydration. After dehydration, it is dried and sterilized. It is required to be dried and sterilized at a high temperature of at least 125 degrees for more than 35 minutes to ensure that most of the remaining microorganisms and bacteria in the down are killed;
  • The high-temperature sterilized down is dedusted for the second time while cooling to ensure the cleanliness and hygiene of the down to the greatest extent;
  • Carry out the first iron removal. The down quilt after the first round of iron removal is transported to the six-compartment wool separator, and the down and feathers of different weights are classified and packaged by the principle of gravity again. Each bag of down and down corresponds to the production batch number, which is convenient for Carry out quality traceability management;
  • Before the down is packaged and shipped out, the remaining 2 iron removal processes need to be completed. Through the high magnetic iron remover, the iron powder, iron filings and other metal substances contained in the down and feathers can be effectively removed to ensure the safe use of the down. .
  • According to the customer's requirements, the down raw materials are piled up, and the quality meets the customer's requirements through various down tests in the laboratory.

Our Equipment

Hair Separation Machine

Dust Collector

Washing and High Temperature Disinfection

Laboratory

Iron Remover

Please send your message to us
1). Gaga is a professional manufacturer of down home textiles. We help brand owners and wholesalers increase their brands and profits from their business - fast!2). From design to quality, everyone needs comfortable deep sleep of home textile products, customers first, grow together with customers is our mission.
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